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11 10 月, 2024

Class 3000 Threaded Union

Class 3000 threaded union refers to a pipe connector with threads. It is the most common pipe fitting in industry and life. It can withstand connections under high pressure and ensure the reliability and safety of pipe connections. Threaded unions make pipe connections simpler and easier to disassemble and replace, greatly saving the cost of pipe connections.

It is widely used in civil construction, plumbing engineering, automobile manufacturing, shipbuilding, petroleum, chemical industry, aerospace and other fields to connect various pipes and components.

Specification of Class 3000 Threaded Union

The sizes of threaded union range from 1/8″ to 3″, and the pressure is Class 3000.

Size1/8″ to 3″ ( DN6 to DN80)
Pressure RatingClass 3000
StandardMSS SP-83
TypeSocket Weld Union and Threaded Union
Carbon SteelASTM A105 / A105N, ASTM A350 LF2/LF3, A694 F42 / 46 / 56 / 60 / 65
Alloy SteelASTM A182 F11 / F12 / F5 / F9 / F91 / F92 / F22
Stainless SteelASTM A182 F304/304L/304H, F316/316L, F310S, F317, F347, F904L/F51/F55

Dimension of Class 3000 Threaded Union

Nominal SizePipe EndWallBoneMale FlangeNutTHRD Per InchBearingLength AssemClear Assem Nut
DNNPSA minC minDF minG minHJ minL nomN
61/814.72.48.4
6.4
3.23.2161.241.451
81/419.13.011.1
9.4
3.23.2161.241.451
103/822.93.214.3
13.5
3.43.4141.446.056
151/227.73.717.9
17.1
3.73.7141.549.059
203/433.53.923.0
21.4
4.14.1111.756.966
25141.44.529.0
27.7
4.64.4111.962.079
3211/450.54.937.7
35.4
5.35.2102.171.194
4011/257.25.143.5
41.2
5.85.6102.376.5112
50270.15.555.6
52.1
6.66.4102.786.1132
6521/285.37.066.3
64.3
7.57.183.1102.4150
803102.47.682.6
77.3 
8.38.083.5109.0176

Material of ASME B16.11 Threaded Union

Chemical Composition

CHEMICALLIMITSCMnPSSiNiCrMoN
ASTM A182 F304LMIN     8.0018.00  
MAX0.032.000.0450.0301.0013.0020.00 0.10
ASTM A182 F304MIN     8.018.0  
MAX0.082.000.0450.0301.0011.020.0 0.10
ASTM A182 F316MIN     10.016.02.00 
MAX0.082.000.0450.0301.0014.018.03.000.01
Carbon is an important element in steel for forged unions. A proper amount of carbon can improve the strength of steel. The content of carbon is generally between 0.03% and 0.1%. If the carbon content is too low, the strength of the union may be insufficient and it is easy to deform when subjected to pressure or tension.
Manganese plays a major role in strengthening and deoxidizing the steel for threaded unions. The manganese content is generally 2%. A higher manganese content can improve the yield strength and tensile strength of steel.

Mechanical Properties

MATERIALASTM A182 F304ASTM A182 F304LASTM A182 F316
T.S (MPA)515 min485 min515 min
Y.S (MPA)205 min170 min205 min
EL %30 min30 min30 min
R/A %50 min50 min50 min
Yield strength is the stress at which a union begins to undergo significant plastic deformation. For unions of different materials and specifications, yield strength has different requirements. For example, in some low-pressure pipeline systems, the yield strength of unions may be required to be around 200-300MPa; while in medium- and high-pressure pipeline systems, the yield strength may need to reach 300-500MPa or even higher.
Tensile strength is the maximum stress that a threaded union can withstand in a tensile test. It reflects the ability of the union to resist fracture. Higher tensile strength ensures that the union will not break when subjected to tension.

Advantages of Class 3000 Threaded Union

Easy connection: Threaded union make pipe connection simpler, and disassembly and replacement are also easier, greatly saving the cost of pipe connection. At the same time, the threaded connection method is also easy to install and disassemble, and does not require complex tools and equipment.

High strength: According to the principle of cold working hardening of steel, the strength of the straight thread rolled on the steel bar is greatly improved, so that the tensile strength of the union is higher than the tensile strength of the steel bar parent material. This high strength makes the union less likely to be damaged when under pressure, ensuring the stability and safety of the connection.

Stable performance: The connection process of the forged union is not affected by the quality of the workers. As long as the operation is carried out in accordance with the specifications, the performance of the connection can be guaranteed to be stable. This stability enables the union to maintain good working condition in various environments.

Strong applicability: Class 3000 threaded union can connect horizontal, vertical, and oblique steel bars of the same or different diameters, and can also be used to connect various pipes and equipment. This wide applicability allows the union to be used in various projects.

Steps for inspecting the union

We are very strict in inspecting the class 3000 threaded union. First, our inspectors will use the selected measuring tools to accurately measure the various dimensions of the union, including the diameter, pitch and other parameters of the union.

The measurement results will be compared with the design drawings or standard requirements of the union to ensure that its various dimensions meet the specification requirements. After that, the union will be subjected to tensile tests using equipment such as tensile testing machines to test its mechanical performance indicators such as tensile strength and elongation.

Knowledge ,